just got my braptor back. here are the service notes, as you can see its quite extensive how much has to come off the vehicle to get the engine out:
FROM PREVIOUS INSPECTION AND FOLLOWING WSM SECTION 303-01B TO REMOVE AND REPLACE VCTS. EVACUATE COOLING SYSTEM AND A/C, HOISTED VEHICLE AND DEPRESSURIZE FUEL SYSTEM.
& L/H WHEELS & FENDER SPLASH SHIELD.
DISCONNECT BATTERY AND REMOVE R/H
REMOVE UNDERBODY SHIELDS SKID
PLATES, MARK HOOD FOR EASY REASSEMBLE, REMOVE HOOD DISCONNECT POM WIRING HARNESS CONNECTORS RELEASE RETAINER CLIPS AND PLACE HARNESS ASIDE, REMOVE R/H & L/H ACL OUTLET PIPES CAC TUBES INLET AND OUTLET TUBES, REMOVE GENERATOR STRETCH BELT & ACCESSORY DRIVE BELT, REMOVE GENERATOR AND PLACE ASIDE, DRAIN ENGINE OIL, DISCONNECT WIRING HARNESS FROM A/C COMPRESSOR AND PLASE COMPRESSOR ASIDE, REMOVE GROUND WIRE, REMOVE TRANSMISSION COOLER BRACKET BOLTS, REMOVE CRANKCASE TUBE & EVAP TUBE, DISCONNECT RADIATOR HOSES, REMOVE HEATER HOSES & BRACKETS, DISCONNECT HOSES FROM OIL COOLER, DETACHE TRANSMISSION WIRING HARNESS, REMOVE R/H & L/H ENGINE MOUNT BOLT, REMOVE SWAY BAR BOLTS AND LOWER SWAY BAR DISCONNECT, USING AN ADJUSTABLE STAND POSITION & REMOVE STARTER MOTOR, DISCONNECT R/H & L/H CATALYTIC CONVERTER, REMOVE TORQUE CONVERTER COVER AND REMOVE TORQUE CONVERTER NUTS, REMOVE TRANSMISSION TO ENGINE BOLTS REMOVE L/H ENGINE MOUNT BOLTS & R/H ENGINE MOUNT NUTS USING A FLOOR JACK AND WOOD BLOCK TO SUPPORT TRANSMISSION, INSTALL SPECIAL TOOL AND USING ENGINE HOIST REMOVE ENGINE.
WITH ENGINE OUT CONTINUED BY INSTALLING AN ENGINE STAND TO ROTATE ENGINE AND REMOVE OIL PAN, REMOVE INTAKE MANIFOLD,
NET
COVERS, WATER PUMP HOUSING, RATATE ENGINE & REMOVE ENGINE OIL PAN
R/H & L/H VALVE
REMOVE CRANKSHAFT PULLEY & FRONT COVER. INSPECTED ALL TIMING COMPONENTS, AND CONFIRM TIMING CHAIN AND TENSIONERS OK, FOUND L/H R/H TENSIONER,
INTAKE VT NOT LOCKING, INSTALL SPECIAL CAMSHAFT HOLDING TOOL, REMOVE L/H TENSIONER,
GUDES, TIMING CHAIN AND REMOVE INT & EXH VCTS, GUDES AND VCTS,
USE FASTENERS,
INSTALL NEW VCTs,
REMOVE
TORQUE TO SPECIFICATION.
REPLACE ALT ONE TIME
CLEAN ALL GASKET SEALER USING
ZC-30-A AND PM-4-A, APPLY ZC-20 AND WIPE OFF USING A CLEAN SHOP TOWEL, REPLACE FRONT CRANKSHAFT SEAL AND REPLACE ALL ONE TIME USE GASKETS, O-RINGS & SEALS, PREP SURFACE USING ZC-31-B AND APPLY NEW SEALER TA-357, INSTALL FRONT COVER,
ALL PARTS PREVIOUSLY REMOVE IN REVERSE ORDER,
TORQUE ALL/ BOLTS TO SPECIFICATION, INSTALL
INSTALL ENGINE IN
VEHICLE, INSTALL ALL PARTS PREVIOUSIX REMOVE IN REVERSE ORDER, VACUUM FILL COOLING SYSTEM, ADD FRESH OIL & NEW FILTER RUN ENGINE TO NORMAL OPERATING TEMPERATURE,
INSPECT FOR IRAKSA NO EEAKS ROUND AT THIS TIME, INSTALL HOOD, PRESSURE WASH ENGINE AND UNDER BODY TO REMOVE COOLANT & OIL RESIDUE, TEST DRIVE VEHICLE AND CONFIRM REPAIR, HOISTED VEHICLE AND INSTALL ALL SKID PLATES